部分翻包拣货

youchain-system/src/main/java/com/youchain/appupdate/inputJson/FbPick.java

@@ -22,4 +22,7 @@ public class FbPick {
 
     @ApiModelProperty(value = "目标托盘")
     String dstStockCode;
+
+    @ApiModelProperty(value = "实拣数量")
+     Double moveQty;
 }

youchain-system/src/main/java/com/youchain/appupdate/rest/BydAppController.java

@@ -73,7 +73,7 @@ public class BydAppController {
             Long taskId = fbPick.getTaskId();//任务id
             String orderNumber = fbPick.getDstOrderNumber();//箱号
             String dstStockCode = fbPick.getDstStockCode();//目标托盘
-            bydAppService.fbPicking(taskId, orderNumber, dstStockCode);
+            bydAppService.fbPicking(taskId, orderNumber, dstStockCode,fbPick.getMoveQty());
             return successResponse("拣货成功", null);
         } catch (Exception e) {
             return badRequest("拣货失败:" + e.getMessage());

youchain-system/src/main/java/com/youchain/appupdate/service/BydAppService.java

@@ -35,7 +35,7 @@ public interface BydAppService {
      * @param orderNumber 箱号
      * @param dstStockCode 目标托盘
      */
-    void fbPicking(Long taskId, String orderNumber, String dstStockCode);
+    void fbPicking(Long taskId, String orderNumber, String dstStockCode ,Double moveQty);
 
     /**
      * 解绑容器

youchain-system/src/main/java/com/youchain/appupdate/service/impl/BydAppServiceImpl.java

@@ -194,15 +194,15 @@ public class BydAppServiceImpl implements BydAppService {
         returnTaskVo.setItemName(task.getItem().getName());
         returnTaskVo.setSrcPointCode(task.getSrcPointCode());
         returnTaskVo.setDstPointCode(task.getDstPointCode());
-        returnTaskVo.setPlanQty(task.getPlanQty());
+        returnTaskVo.setPlanQty(task.getPlanQty()-task.getMoveQty());
         return returnTaskVo;
     }
 
     @Override
     @Transactional(rollbackFor = Exception.class)
-    public void fbPicking(Long taskId, String orderNumber, String dstStockCode) {
+    public void fbPicking(Long taskId, String orderNumber, String dstStockCode,Double moveQty) {
         //验证任务
-        Task task = validateTask(taskId, orderNumber);
+        Task task = validateTask(taskId, orderNumber,moveQty);
 
         //工单
         Pick pick = task.getPickDetail().getPick();
@@ -211,7 +211,7 @@ public class BydAppServiceImpl implements BydAppService {
         Stock dstStock = validatedstStock(task, pick, dstStockCode);
 
         //库存移位
-        taskService.moveInventory(task, dstStock, task.getPlanQty());
+        taskService.moveInventory(task, dstStock, moveQty);
 
         //刷新出库单状态
         pickService.refreshPickStatus(task.getPickDetail().getPick());
@@ -392,11 +392,14 @@ public class BydAppServiceImpl implements BydAppService {
      * @param taskId      任务Id
      * @param orderNumber 箱号
      */
-    private Task validateTask(Long taskId, String orderNumber) {
+    private Task validateTask(Long taskId, String orderNumber,Double moveQty) {
         Task task = taskService.findById(taskId);
         if (task == null) {
             throw new BadRequestException("未找到相应任务记录！");
         }
+        if(moveQty>task.getPlanQty()-task.getMoveQty()){
+            throw new BadRequestException("实际拣货数量不能大于待拣货数量！");
+        }
         if (orderNumber.equals(task.getItemKey().getOrderNumber())) {
             return task;
         } else {

youchain-system/src/main/java/com/youchain/businessdata/domain/Pick.java

@@ -28,6 +28,7 @@ import javax.persistence.*;
 import javax.validation.constraints.*;
 import java.io.Serializable;
 import java.util.List;
+import java.util.Set;
 
 /**
  * @author huojin
@@ -80,10 +81,10 @@ public class Pick extends BaseEntity implements Serializable {
     @ApiModelProperty(value = "备料点位")
     private Point point;
 
-    @OneToOne
+
-    @JoinColumn(name = "`call_point_id`")
+    @Column(name = "`call_point_id`")
     @ApiModelProperty(value = "叫料点位")
-    private Point callPoint;
+    private String callPoint;
 
     @Column(name = "`is_call`")
     @ApiModelProperty(value = "是否叫料")

youchain-system/src/main/java/com/youchain/businessdata/domain/Task.java

@@ -149,9 +149,13 @@ public class Task extends BaseEntity implements Serializable {
     private String putCode;
 
     @Column(name = "inv_id")
-    @ApiModelProperty(value = "库存ID")
+    @ApiModelProperty(value = "原库存ID")
     private Long invId;
 
+    @Column(name = "new_inv_id")
+    @ApiModelProperty(value = "新库存ID")
+    private Long newInvId;
+
     @OneToOne
     @JoinColumn(name = "dept_id")
     @ApiModelProperty(value = "仓库ID")

youchain-system/src/main/java/com/youchain/businessdata/repository/TaskRepository.java

@@ -51,7 +51,7 @@ public interface TaskRepository extends JpaRepository<Task, Long>, JpaSpecificat
      *
      * @param pickId 出库单ID
      */
-    @Query("from Task t where t.pickDetail.pick.id =:pickId and t.planQty > t.moveQty")
+    @Query("from Task t where t.pickDetail.pick.id =:pickId and t.planQty > t.moveQty and t.agvTask.id is null")
     List<Task> findByPickNotAllTask(Long pickId);
 
     /**
@@ -59,7 +59,7 @@ public interface TaskRepository extends JpaRepository<Task, Long>, JpaSpecificat
      *
      * @param pickId 出库单ID
      */
-    @Query("from Task t where t.pickDetail.pick.id =:pickId and t.planQty = t.moveQty")
+    @Query("from Task t where t.pickDetail.pick.id =:pickId and t.planQty - t.moveQty>0  ")
     List<Task> findByPickAllTask(Long pickId);
 
     /**

youchain-system/src/main/java/com/youchain/businessdata/service/dto/PickDto.java

@@ -82,7 +82,7 @@ public class PickDto implements Serializable {
     /**
      * 叫点位
      */
-    private Point callPoint;
+    private String callPoint;
 
     /**
      * 单据类型

youchain-system/src/main/java/com/youchain/businessdata/service/impl/KMReServiceImpl.java

@@ -653,7 +653,7 @@ public class KMReServiceImpl implements KMReService {
 
         List<Task> taskList = taskService.findTaskByCallAgvTask(agvTask.getId());
         for (Task task : taskList) {
-            inventoryService.deleteAll(new Long[]{task.getInvId()});
+            inventoryService.deleteAll(new Long[]{task.getNewInvId()});
         }
 
         //点位占用
@@ -663,10 +663,7 @@ public class KMReServiceImpl implements KMReService {
         stockService.usedStock(stock, endPoint, BaseStatus.USED);
 
         Pick pick = pickService.findByPickCode(agvTask.getLineSlotCode());
-        if (pick != null) {
+        pickService.refreshPickStatus(pick);
-            pick.setStatus(BizStatus.CLOSE);
-            pickService.update(pick);
-        }
 
         //回传MES
         pickService.returnPick(pick.getId());

youchain-system/src/main/java/com/youchain/businessdata/service/impl/MesServiceImpl.java

@@ -82,7 +82,7 @@ public class MesServiceImpl implements MesService {
                         : null;
                 Item item = itemRepository.findByCode(itemCode);
                 if (item == null) {
-                    item = itemService.createItem(itemDate.getItemCode(), itemDate.getItemName(), itemDate.getItemQty(), BizStatus.XJ);
+                    item = itemService.createItem(itemCode, itemDate.getItemName(), itemDate.getItemQty(), BizStatus.XJ);
                 } else {
                     item.setGoodType(BizStatus.XJ);
                     item.setExtendD1(itemDate.getItemQty());
@@ -112,7 +112,7 @@ public class MesServiceImpl implements MesService {
                 item.setExtendD1(itemDate.getItemQty());
                 itemRepository.save(item);
             }
-            PickDetail pickDetail = createPickDetail(pick, item, BaseStatus.GD_TYPE_DP, itemDate.getItemQty(), null,splitItemCode);
+            PickDetail pickDetail = createPickDetail(pick, item, BaseStatus.GD_TYPE_DP, itemDate.getItemQty(), null, splitItemCode);
             createPickDetails.add(pickDetail);
         });
 
@@ -134,7 +134,7 @@ public class MesServiceImpl implements MesService {
         if (pick == null) {
             throw new BadRequestException(gdNo + ":" + itemCode + ":" + station + "工单不存在，叫料失败!");
         }
-        if (BizStatus.OPEN.equals(pick.getStatus()) || BizStatus.ASSIGN.equals(pick.getStatus())) {
+        if (BizStatus.OPEN.equals(pick.getStatus())) {
             throw new BadRequestException(gdNo + "工单未备料完成，叫料失败!");
         }
 
@@ -143,12 +143,12 @@ public class MesServiceImpl implements MesService {
             throw new BadRequestException(pointCode + "点位不存在或已失效!");
         }
 
-        if (pick.getIsCall()) {
-            throw new BadRequestException(gdNo + "工单已叫料，请勿重复叫料!");
-        }
-
         pick.setIsCall(true);
-        pick.setCallPoint(point);
+        if (pick.getCallPoint()==null || pick.getCallPoint().length()<=0) {
+            pick.setCallPoint(pointCode);
+        }else if(!pointCode.equals(pick.getCallPoint())){
+            pick.setCallPoint(pick.getCallPoint()+","+pointCode);
+        }
         pickRepository.save(pick);
 
         taskService.callEmptyStock(point);
@@ -162,7 +162,7 @@ public class MesServiceImpl implements MesService {
             throw new BadRequestException(gdNo + ":" + completeCode + ":" + station + "工单不存在，叫料失败!");
         }
 
-        if (BizStatus.OPEN.equals(pick.getStatus()) || BizStatus.ASSIGN.equals(pick.getStatus())) {
+        if (BizStatus.OPEN.equals(pick.getStatus())) {
             throw new BadRequestException(gdNo + "工单未备料完成，叫料失败!");
         }
 
@@ -171,11 +171,14 @@ public class MesServiceImpl implements MesService {
             throw new BadRequestException(pointCode + "点位不存在或已失效!");
         }
 
-        if (pick.getIsCall()) {
+
-            throw new BadRequestException(gdNo + "工单已叫料，请勿重复叫料!");
-        }
         pick.setIsCall(true);
-        pick.setCallPoint(point);
+        if (pick.getCallPoint()==null || pick.getCallPoint().length()<=0) {
+            pick.setCallPoint(pointCode);
+        }else if(!pointCode.equals(pick.getCallPoint())){
+            pick.setCallPoint(pick.getCallPoint()+","+pointCode);
+        }
+
         pickRepository.save(pick);
         taskService.callEmptyStock(point);
     }

youchain-system/src/main/java/com/youchain/businessdata/service/impl/PickServiceImpl.java

@@ -133,7 +133,6 @@ public class PickServiceImpl implements PickService {
 
 
     @Override
-    @Transactional(rollbackFor = Exception.class)
     public void refreshPickStatus(Pick pick) {
         // 查询出库单的所有明细
         List<PickDetail> allocatePickDetailList = pickDetailService.findByAllPickDetail(pick.getId());
@@ -154,7 +153,7 @@ public class PickServiceImpl implements PickService {
         String status = pick.getStatus();
 
         // 更新状态
-        if (orderQty - allocatedQty > 0 && allocatedQty != 0) {
+        if (orderQty - allocatedQty > 0 && allocatedQty != 0 && pickedQty == 0) {
             status = BizStatus.ASSIGN;
         } else if (orderQty == allocatedQty && pickedQty == 0) {
             status = BizStatus.ALLOCATE;
@@ -180,7 +179,7 @@ public class PickServiceImpl implements PickService {
         String itemCode = pickDetail.getPropC3() == null ? pickDetail.getItem().getCode() : pickDetail.getPropC3();
         jsonObject.put("MaterialCode", itemCode);
         //数量
-        jsonObject.put("number", pickDetail.getOrderQty() == null ? 0 : pickDetail.getOrderQty().intValue());
+        jsonObject.put("number", pickDetail.getPickedQty()== null ? 0 : pickDetail.getPickedQty().intValue());
         //taskId
         jsonObject.put("taskId", pickDetail.getPick().getTaskCode());
         return jsonObject;
@@ -191,8 +190,11 @@ public class PickServiceImpl implements PickService {
         Pick pick = pickRepository.getById(pickId);
         List<PickDetail> pickDetailList = pickDetailRepository.findByAllPickDetail(pickId);
         for (PickDetail pickDetail : pickDetailList) {
+            if(pickDetail.getPickedQty()>0){
                 sendPick(UrlApi.stock(), pickDetail);
             }
+
+        }
         refreshPickReturn(pick);
     }
 

youchain-system/src/main/java/com/youchain/businessdata/service/impl/TaskServiceImpl.java

@@ -24,6 +24,7 @@ import com.youchain.businessdata.domain.*;
 import com.youchain.businessdata.repository.*;
 import com.youchain.businessdata.service.*;
 import com.youchain.exception.BadRequestException;
+import com.youchain.modules.system.domain.Dept;
 import com.youchain.service.LogService;
 import com.youchain.utils.*;
 import lombok.RequiredArgsConstructor;
@@ -199,11 +200,13 @@ public class TaskServiceImpl implements TaskService {
         //查询出待分配的pickDetail
         List<PickDetail> pickDetails = pickDetailService.findByPickDetailNoAllocate(pick.getId());
         for (PickDetail pickDetail : pickDetails) {
-            msgList.add(this.allocate(pickDetail.getId(), pickDetail.getOrderQty(), endPoint));
+            synchronized (pickDetail.getId()) {
+                msgList.add(this.allocate(pickDetail.getId(), pickDetail.getOrderQty() - pickDetail.getAllocatedQty(), endPoint));
+            }
         }
 
         /* 更新出库单状态*/
-        synchronized (pick) {
+        synchronized (pick.getId()) {
             pickService.refreshPickStatus(pick);
 
             if (BizStatus.ALLOCATE.equals(pick.getStatus()) || BizStatus.ASSIGN.equals(pick.getStatus())) {
@@ -258,9 +261,10 @@ public class TaskServiceImpl implements TaskService {
             task.setTaskStatus(agvTask.getStatus());
             taskRepository.save(task);
         }
-        /*更新出库单状态*/
+
+        /*更新出库单状态*//*
         pick.setStatus(BizStatus.PICKUP);
-        pickService.update(pick);
+        pickService.update(pick);*/
 
     }
 
@@ -302,7 +306,7 @@ public class TaskServiceImpl implements TaskService {
     @Transactional(rollbackFor = Exception.class)
     public void callJlTask(Pick pick) {
         if (pick.getStock() == null) {
-            throw new BadRequestException(pick.getGdCode() + "请翻包拣货!");
+            throw new BadRequestException(pick.getGdCode() + "工单未翻包拣货!");
         }
         if (pick.getCallPoint() == null) {
             throw new BadRequestException(pick.getGdCode() + "工单没有叫料请求!");
@@ -311,12 +315,17 @@ public class TaskServiceImpl implements TaskService {
         Point srcPoint = pick.getStock().getPoint();
 
         //终点
-        Point endPoint = pick.getCallPoint();
+        String[] points = pick.getCallPoint().split(",");
+        String endPointCode = points[points.length - 1];
+        Point endPoint = pointService.queryPoint(endPointCode, null, null, null);
 
         //容器
         Stock stock = pick.getStock();
 
         //创建任务
+        if (!agvTaskService.findByEndSlotCode(endPoint.getCode(), BizStatus.CALL_PICK, "RACK_MOVE")) {
+            throw new BadRequestException(endPoint.getCode() + "点位有任务，请稍后再试!");
+        }
         AgvTask agvTask = agvTaskService.createAgvTask(BizStatus.CALL_PICK, stock, srcPoint.getCode(), endPoint.getCode(), "RACK_MOVE");
         agvTask.setLineSlotCode(pick.getCode());
         agvTaskService.update(agvTask);
@@ -367,7 +376,7 @@ public class TaskServiceImpl implements TaskService {
         Set<String> tps = new HashSet<>();
         for (Inventory inv : inventoryList) {
             //判断托盘是否有任务
-            synchronized (inv) {
+            synchronized (inv.getId()) {
                 if (this.existsByStock(pick.getCode(), inv.getStockCode()) >= 1) {
                     tps.add(inv.getStockCode());
                     continue;
@@ -394,7 +403,8 @@ public class TaskServiceImpl implements TaskService {
                 pickDetailService.update(pickDetail);
 
                 //生成Task任务
-                this.createTask(item, allocateQty, inv.getItemKey(), null, BizStatus.PICK, pickDetail, inv.getId(), inv.getStock(), startPoint, endPoint, null);
+                Task task = this.createTask(item, allocateQty, inv.getItemKey(), null, BizStatus.PICK, pickDetail, inv.getId(), inv.getStock(), startPoint, endPoint, null);
+                System.out.println(task.getId());
             }
         }
 
@@ -560,6 +570,8 @@ public class TaskServiceImpl implements TaskService {
     public void moveInventory(Task task, Stock dstStock, double moveQty) {
         //将占用数量移位，原库存回库内
         Inventory inventory = inventoryService.findById(task.getInvId());
+        ItemKey itemKey = inventory.getItemKey();
+        Dept dept = inventory.getDept();
         synchronized (inventory) {
             inventory.setQueuedQty(inventory.getQueuedQty() - moveQty);
             inventory.setQuantity(inventory.getQuantity() - moveQty);
@@ -572,14 +584,17 @@ public class TaskServiceImpl implements TaskService {
         }
 
         //生成新库存
-        Inventory newInventory = inventoryService.createInventory(inventory.getItemKey(), dstStock.getPoint(), dstStock, inventory.getDept(), moveQty);
+        Inventory newInventory = inventoryService.createInventory(itemKey, dstStock.getPoint(), dstStock, dept, moveQty);
 
         //更新Task
-        task.setInvId(newInventory.getId());
+        task.setInvId(inventory.getId());
-        task.setMoveQty(moveQty);
+        task.setNewInvId(newInventory.getId());
-        task.setTaskStatus(BizStatus.FINISH);
+        task.setMoveQty(task.getMoveQty() + moveQty);
         task.setDstStock(dstStock);
         task.setDstStockCode(dstStock.getCode());
+        if (task.getPlanQty() - task.getMoveQty() == 0) {
+            task.setTaskStatus(BizStatus.FINISH);
+        }
         taskRepository.save(task);
 
         PickDetail pickDetail = task.getPickDetail();

youchain-system/src/main/java/com/youchain/modules/quartz/task/pickTask.java

@@ -1,7 +1,9 @@
 package com.youchain.modules.quartz.task;
 
 import com.youchain.basicdata.domain.Point;
+import com.youchain.basicdata.domain.Stock;
 import com.youchain.basicdata.service.PointService;
+import com.youchain.basicdata.service.StockService;
 import com.youchain.businessdata.domain.AgvTask;
 import com.youchain.businessdata.domain.Pick;
 import com.youchain.businessdata.domain.Task;
@@ -28,7 +30,7 @@ import java.util.*;
 public class pickTask {
 
     @Autowired
-    public PointService pointService;
+    public StockService stockService;
 
     @Autowired
     public PickService pickService;
@@ -77,7 +79,7 @@ public class pickTask {
      */
     public void callJlTask() {
         /*查询拣货完成完成的出库单*/
-        List<String> statuses = Arrays.asList(BizStatus.PICK_ALL);
+        List<String> statuses = Arrays.asList(BizStatus.PICKUP,BizStatus.PICK_ALL);
         List<Pick> pickList = pickService.findByPickStatus(statuses, true);
         if (pickList.isEmpty()) {
             throw new BadRequestException("无拣货完成的出库单或出库单未叫料!");
@@ -97,8 +99,9 @@ public class pickTask {
         }
         for (AgvTask agvTask : agvTaskList) {
             if (BizStatus.PICK.equals(agvTask.getType())) {
-                Point point = pointService.validatePoint(agvTask.getEndSlotCode());
+                //目标点没有托盘继续下发下一个任务
-                if(BaseStatus.FREE.equalsIgnoreCase(point.getStatus())){
+                Stock stock= stockService.findByPointCode(agvTask.getEndSlotCode());
+                if(stock==null){
                     kmReService.sendAgvTask(agvTask, kmReService.sendAgvTaskCcJson(agvTask));
                 }
             } else {

youchain-system/src/main/java/com/youchain/utils/BizStatus.java

@@ -91,7 +91,6 @@ public interface BizStatus {
      */
     String FINISH = "FINISH";
 
-
     /**
      * 任务类型-原材料入库
      */